The advanced automatic pouring system can keep pace with the molding machine with or without box and accurately control the required pouring volume to meet the high-speed, high quality pouring standards. With its leading-edge automatic pouring technology, Guangdong Rongke has helped customers’ foundries improve pouring efficiency, increase casting yield, reduce molten iron waste, reduce operating costs and improve operator safety risks.
APPLICABLE SCOPE
It is suitable for matching with continuous mass production molding lines, such as vertical lines, static pressure lines, etc.;During the pouring process, inert gas protects the molten iron composition, which is suitable for the pouring of products or alloy castings with high requirements for ingredients.
TECHNICAL ADVANTAGES
1. Rongke pressurized insulation pouring furnace adopts a new energy-saving medium-frequency power supply, and the power factor is always greater than 0.97, which can realize precise temperature holding and heating functions, constant pouring temperature, and effectively improve the pouring quality;
- The unique design of molten insulation bin and heating method, the thickness of the insulation layer is increased while improving the heating efficiency. This design saves more than 40% energy compared with ordinary pouring furnaces.
- Equipped with an independently developed automatic pressurizing system, the pouring volume is controlled by the pressurizing device, and some products’ casting do not need to use the plug rod actuator;
- It can pour while adding molten iron, and the pressurizing system can automatically adjusting pressure according to the molten level to keep the slot level unchanged;
- The molten adding and outlet has slag blocking device to prevent slag from entering the pouring furnace and the mold;
- Automatically locating the pouring port position, visual pouring, and avoid under-pouring and over-pouring.
- The fifth-generation stream inoculant addition system is configured, which can save 50% of the inoculant usage compared with the traditional flushing method.
- The protective bin uses inert gas to protect the molten iron, which is not easy to oxidize and prolongs the spheroidization decay time;
- It can store the pouring data and pouring curves of 1,000 products, and the data can be retrieved in real time.
- The pressurized insulation pouring furnace realizes constant temperature and quantitative pouring, which effectively improves the product yield.
